Fully automated production line for titanium sponge

Product details

The self-developed automatic production line for titanium sponge electrode extrusion molding is one of the specialized cold extrusion molding production lines with the highest degree of automation and the most comprehensive use of numerical technology in its industry in the country. The technology level is leading in the country. The operator can complete the raw material input, particle size selection, color difference selection, multi-batch material feeding, different-rate dosing, total mass re-checking, mixing, material receiving and feeding, electrode pressing, automatic finished product output and automatic stacking with the fully automatic press operation system by pressing a button, without requiring manual intervention, which effectively saves labor intensity.

Purpose:

• Sponge titanium is pressed into pieces and fixed.

Features：

• Traditional equipment is organically combined with modern intelligent production and intelligent operation, integrating user's individual production requirements and developing customized control modes;
• Adopts intelligent dynamic step control technology, allowing the equipment to “move quickly” under light load and “move slowly and smoothly” under heavy load, thus improving productivity;
• The entire equipment set has a standardized design, high degree of modularity, reliability and efficiency;
• The hydraulic and electrical control systems have reasonable and reliable interlock safety settings and real-time monitoring functions. The hydraulic and pneumatic systems have redundant safety design with high safety level and reserved interfaces for different systems, facilitating the expansion of functions;
• The servo-numerical high-speed material feeding system is adopted, which fully automatically and smoothly feeds the titanium sponge particles and intermediate alloys into the die cavity, ensuring high conveying efficiency;
• An automatic finished product output and stacking system is used, which, in accordance with the subsequent production requirements for the formed electrode blocks, ensures fully automatic output of finished products and stacking, achieving a high degree of automation;
• An automatic stacking system with two working positions is used, ensuring parallel stacking and subsequent production;
• He Duan Intelligent Systems Industrial IoT Platform is a remote intelligent maintenance system developed by the company, integrating the functions of remote diagnosis, intelligent maintenance and intelligent rapid response. It can remotely perceive the actual condition of the equipment and provide comprehensive maintenance services by monitoring the entire repair process.